FFS
3 August 2026

Why FFS packaging consisting of PE/PP is an issue within PPWR

The new PPWR legislation Packaging and Packaging Waste Regulation) is forcing companies to switch to recyclable packaging. Multilayer laminates composed of polyethylene (PE) and polypropylene (PP) are therefore becoming less and less attractive, as they do not meet recycling standards and stand in the way of the circular economy. But why exactly is this packaging a problem? And what are the best sustainable alternatives? In this article, we explain.

How multilayer laminates consisting of PE and PP fail to meet PPWR recycling standards

Laminates with polypropylene (PP) are often used because of their strength, barrier properties and glossy appearance. However, they consist of multiple layers of material, such as a combination of polypropylene (PP), polyethylene (PE) and sometimes aluminium (AL).

Why are these packages not future-proof?

  • Not recyclable: The different material types are difficult to separate, making them unsuitable for standard recycling streams.
  • High environmental impact: Multilayer packaging often ends up as residual waste and is incinerated or landfilled, hindering the circular economy.
  • New regulations: From 2030, only recyclable packaging should enter the EU market.
  • Decrease in market acceptance: Retailers and manufacturers are increasingly looking for PPWR-compliant alternatives to meet the stricter requirements.

These developments are forcing companies to look for more sustainable packaging solutions.

Why FFS packaging consisting of PE/PA is an issue within PPWR

Alternatives: Mono-PE packaging with optional EVOH barrier

One of the best solutions is to switch to mono-PE packaging, which combines recyclability with strength and a high-quality appearance.

  • Fully recyclable: Mono-PE packaging can be recycled within existing waste streams after use.
  • Optional EVOH barrier: For products requiring additional barrier, a thin EVOH layer can be added without losing recyclability.
  • Strong and shiny: Contrary to popular belief, mono-PE film can be just as sturdy and visually appealing as traditional laminate.
  • Proven in practice: Bonduelle has already successfully switched from multilayer laminates to recyclable mono-PE packaging, without compromising on branding and product quality.

By choosing mono-PE packaging, companies make their packaging future-proof and meet the new legislation without sacrificing functionality.

PPWR-proof your packaging with KIVO

The PPWR legislation makes non-recyclable PP laminates obsolete and encourages companies to opt for sustainable alternatives. KIVO offers innovative mono-PE packaging solutions that meet the strictest standards and are ready for the future.

  • Recyclable mono-PE barrier film with optimum protection
  • Suitable for VFFS machines without processing difficulties
  • EVOH option for additional barrier without loss of recyclability
  • Proven success: Bonduelle case as an example

Wondering how your company can switch to PPWR-compliant packaging? Contact us and discover the possibilities.

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Mike Bakker Account Manager / Product Specialist FFS Discuss your packaging enquiry

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Written by
Mike Bakker Account Manager / Product Specialist FFS
Mike Bakker specialises in flexible packaging with a focus on mono-PE solutions, Design for Recycling, and runability on the production floor. He translates complex regulations such as PPWR and PFAS restrictions into concrete choices in material, structure, and process. His approach combines technical performance with future-proof packaging design.
View all articles by Mike

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We actively contribute to providing high-quality, sustainable plastic packaging and place great value on open communication with our customers, suppliers, and partners. Whether you have questions about our products, want to learn more about our sustainability initiatives, or are interested in a collaboration, we are ready to assist you.

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Mike is happy to help you further!

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